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Work Background
DRB Méthodes & ApplicationsIndustrial Project Manager
Jan. 2023Troyes, Grand Est, FranceI am working as a part of the process team in the Nestlé Purina Petcare factory in Marconnelle with the integration of the liquids into the extrusion operations:
- Manage the project investment process from drafting specifications, cost estimation, technical studies, and coordination of stakeholders, to achieving success criteria.
- Ensure adherence to budget and project timelines for assigned projects.
- Facilitate a project development process with a project team and internal clients and partners.
- Lead multidisciplinary work teams.
- Research and select external service providers.
- Ensure that service providers comply with specifications, both in terms of functionality and regulatory, hygiene, and safety requirements.
- Ensure equipment design adheres to food safety and hygiene regulations.
- Engage the CSSCT (Health, Safety, and Working Conditions Committee) in the planning and construction of new projects to ensure the safety of personnel, assets, and equipment.
- Assist in the User Requirement Specifications development by identifying local site operational constraints.
- Provide engineering expertise to achieve manufacturing excellence and competitive advantage.
- Manage project stakeholders, negotiate with key decision makers and leverage internal and external networks.
EAHOMEP Engineer
May. 2021 - Dec. 2022An Najaf, IraqAH Engineering Office is the MEP main contractor for many projects. The projects are 5 stars hotel, a hospital and a mall. On the mechanical part, the goal was to install the plumbing systems (Cold & Hot Water, Soft Hot Water, Potable Water, Hot Water Return, Pump Stations, etc.), and the HVAC systems (chillers, Air Handling Units, Fan Coil Units, Boilers and Hot Water Generators, with its respective ducting networks.), the firefighting network with respective accessories (Sprinklers in rooms and corridors, Pump stations, etc.) as per specifications, local and international standards and codes. My main task was to manage the mechanical team to deliver projects on time with a focus on safety, quality, and continuous improvement. - Designed and installed all the BMS components on the mechanical systems.
- Validated CAD plans, P&IDs, and specific documents. - Planned and followed up on the operations on-site.
- Provided technical support during system performance testing. - Controlled commissioning. - Measured project progress and cost commitment using metrics and estimates.
- Identified the main areas of work in order to optimize the site's production: production capacity, working methods, quality, human resources
- Supported the project management of new designs in the budget approach of projects
- Reduced equipment downtime by 85% after creating and implementing a process to track its condition
- Avoided overstaffing by decreasing human power on-site to 50% after establishing an estimation system for tasks
- Increased administrative productivity by 70% by introducing a new reporting system between the site in Al Najaf and the administration in Beirut.
- Decreased equipment downtime by 85% after implementing a process of monitoring their condition.
Fabrialimentos LdaSales Engineer
May. 2018 - Feb. 2019Luanda, AngolaFabrialimentos Limitada, the local producer of snacks (corn and potato base) in The Republic of Angola in West Africa, was founded in November 2016. The operations launched in the local market in February 2017. All Fabrialimentos products (more than 10 products under two names: Pita Bué and Trinka) were produced and distributed throughout the Angolan territory. - Developed new business opportunities.
- Performed customer follow-up until delivery.
- Achieved consistently the sales target (exceeding it by 25% on average) over three consecutive years
- Improved sales by 10% monthly by expanding the sales area to more distant zones while keeping the profit/cost ratio within normal
- Designed and effectuated surveys across the market and passed the results to the specified departments - Negotiated contracts through presentations with prospective clients in the formal and informal markets
- Prepared daily, weekly and monthly reports with graphs for the senior management. - Started sales in the formal market and attended the strategy meetings as a responsible for this sector in the company.
Fabrialimentos LdaProduction Engineer
Nov. 2016 - May. 2018LuandaFabrialimentos Limitada, the local producer of snacks (corn and potato base) in The Republic of Angola in West Africa, was founded in November 2016. The operations launched in the local market in February 2017. All Fabrialimentos products (more than 10 products under two names: Pita Bué and Trinka) were produced and distributed throughout the Angolan territory. - Participated in the development, design and execution of the drawings of the manufacturing and packing zone in accordance with applicable standards and design requirements.
- Validated industrial plans (CAD) and confirmed all the specifications
- Scheduled all production operations (American Extrusion, Kurkure Extrusion, Chips Production) and all their utilities.
- Supervised the production lines in a factory that produced more than 10 different products.
- Planned, prioritized and scheduled all required maintenance operations across the plant.
- Simulating and implementing daily, weekly and monthly maintenance and production plans and targets based on statistical and analytical data
- Prepared spare parts quotations for all lines and equipment within the plant to increase machines lifetime, eliminate breakdowns and sustain continuous production.
- Reduced energy consumption by 10% thanks to the optimization of equipment operating hours
- Development of new mixtures and new procedures resulting in a 25% cost saving and better quality control - Shifting the packing systems from compressed air alimentation to compressed Nitrogen alimentation which improved the packing quality of the products
- Reduced of waste by 20% after the implementation of standard portion sizes.
- Performed production follow-up, non-conformity. and supplier planning
Prima Co.Production Engineer
Oct. 2015 - Nov. 2016SidonSince its creation in 2008, Prima has provided a wide variety of hygiene products to households. Prima's plastic tissues and consumables are proudly manufactured and distributed in Lebanon.
Prima's six brands (Vera, Viola, Warda, Bluebell, Oster, and April) offer a wide range of sanitary ware, essential for everyday use, anytime, anywhere. - Implemented improvements in the production units to optimize quality.
- Supervised and improved production and maintenance operations.
- Led the preventive maintenance schedules for machines and generators.
- Provided the necessary technical support for the production and maintenance teams.
- Reported problems and progress to the manager.
- Improved lifespan of machinery and equipment after increasing production by one hour per day for four working days and programming the last day of the week as a preventive maintenance day.
- Improved the cutting efficiency of the machine by reducing the rotation speed by replacing the gears with others of the same dimensions but with more teeth
Caterpillar Inc.Engineering Intern
Aug. 2015 - Oct. 2015LebanonMy intern was at the service department.
The Service Department is where Caterpillar specialists inspect and fix all Caterpillar products. (Engine, alternators and heavy machines)/
Kroum EhdenGraduation Project
Feb. 2014 - Feb. 2015EhdenConversion of a Gasoline bus into a hybrid bus working on Butane and Gasoline
Ghaddar Machinery Co.Engineering Intern
Jul. 2011 - Sep. 2011LebanonPerkins completion program in 'Engine - Alternator' assembly.
Electrical Department (DES, COMPAQ, ATS, TESTING)
Ghaddar Machinery Co.Engineering Intern
Jun. 2011 - Aug. 2012Engine Mechanical Assembly (Engine - Alternator)
Quality department
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