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Work Background
GreenLight Engineering SolutionsOwner & Principal Consultant
Oct. 2024
Zenvo Automotive A/SPowertrain Senior CAD Designer
Sep. 2024 - Sep. 2024Conducted a short study to provide key information for business decisions on future variants, including:
• Mass and centre of gravity (CofG) predictions for 2WD vs AWD variants at defined loading conditions.
• Generation of front and rear kinematic assemblies and turning circle calculations.
• Creation of front and rear tyre envelopes.
FiskerSenior Engineer - CAD Integration
Nov. 2023 - Aug. 2024Contributed to vehicle design projects, focusing on electric vehicle concepts and suspension systems. Collaborated with international teams to develop new vehicle layouts and concepts. • Developed concept layouts for a brand 'Halo' electric vehicle.
• Created tailored suspension system concepts, improving platform adaptability across vehicle lines.
• Collaborated with US team to develop a BIW concept for a mid-sized electric pickup truck.
• Defined and implemented wheel & tyre envelope methodology, streamlining ETRTO tyre model creation.
Volta TrucksLead Engineer - Vehicle Concepts
Aug. 2021 - Oct. 2023Drove conceptual design and engineering for commercial vehicle platforms, balancing innovation with regulatory compliance and market demands. • Led 7.5t & 12t commercial vehicle concept development using a common platform approach.
• Defining key architectural requirements to ensure compliance with current and future legislation.
• Ensured engineering feasibility of styled surfaces through close collaboration with design studio.
• Delivered a lightweight prototype cargo box using innovative materials, achieving a 75% mass reduction compared to conventional construction methods.
• Developed and deployed vehicle configurator app for CofG and axle load estimations.
• Conducted feasibility studies for 26t platform variant, presenting key challenges to stakeholders.
PolestarSenior Engineer - Chassis
Jul. 2020 - Mar. 2021Focused on improving thermal systems for battery electric vehicles, enhancing efficiency and reliability. • Designed innovative thermal systems for BEVs, optimizing packaging efficiency.
• Simplified hose routings, reducing component count and improving system reliability. Contributed to the architecture and packaging of future battery electric vehicle platforms. • Defined occupant package and key architecture requirements for upcoming BEV platform.
• Conducted front suspension studies, enabling low front end design with short overhang.
• Maximised interior space within compact C-segment wheelbase constraints.
Group LotusConcept Engineer
Feb. 2019 - Mar. 2020Hethel, England, United KingdomDeveloped comprehensive platform-level layouts for electric vehicles, optimizing design for various market segments and potential collaborations. • Created platform layouts for diverse electric vehicle range.
• Optimised occupant package in relation to high voltage battery installation.
• Designed drivetrain concept layouts enabling cab forward sportscar aesthetics.
• Conducted platform bandwidth investigations to determine size range feasibility.
• Performed platform sharing studies to assess OEM collaboration potential.
• Designed internal HV battery concept layouts utilising current and future cell technologies.
Corum Technology LtdSenior Engineer - Chassis
Oct. 2018 - Mar. 2019HethelLed front suspension and steering system design for a quadricycle program, focusing on lightweight solutions and supplier collaboration. • Successfully delivered front suspension and steering systems.
• Utilised CAE for optimised, lightweight press formed & forged components.
• Collaborated with suppliers to achieve a lightweight steering system design.
• Prepared comprehensive design specification documents for supplier RFQ.
• Presented design progress at client package meetings, ensuring alignment with project goals.
Emerald Automotive (a Geely Group company)Senior Package & Integration Engineer
Oct. 2015 - Sep. 2018Coventry, United KingdomManaged front end package zone for LEVC TX5 taxi program, overseeing integration from concept to production while implementing efficient tracking processes. • Successfully delivered front end package zone for LEVC TX5 taxi program.
• Proposed cross-functional solutions to optimise complete vehicle performance.
• Supported prototype vehicle build activities through to final production phase.
• Prepared homologation drawings for ECWVTA certification.
• Implemented mass & CofG tracking process across all vehicle programs.
• Developed Excel macro for BoM data extraction, enabling comprehensive vehicle mass and CofG predictions.
• Led mass review sessions and presented weekly change summary reports to stakeholders.
• Designed and built ergonomic seating buck for client assessment.
• Supported project discussions with 3rd party clients.
• Created 3D conceptual renderings and animations for external client presentations.
• Developed HV battery pack layouts for EV & HEV vehicles using various technologies.
SD Design ConsultantsDirector
Sep. 2015 - Aug. 2021
Lotus EngineeringSenior Design Engineer - Chassis
Mar. 2014 - Sep. 2015Hethel, England, United KingdomWorked on design projects for press formed and welded assembly components, focusing on rear suspension systems and technical presentations. • Contributed to the design of a twist blade rear suspension, overseeing a small team of design engineers.
• Designed press formed and welded assembly components for chassis applications.
• Specified mechanical interfaces, supported by calculations and Catia FEA models.
• Prepared and delivered technical design review presentations for clients and suppliers.
• Supported internal CAE and FMEA reviews, contributing to design integrity and reliability.
Lotus EngineeringDesign Engineer
Jun. 2013 - Feb. 2014Hethel, England, United Kingdom• Developed feasible body mounting interfaces for a twist blade rear axle suspension system
• Designed a single-cylinder optical research engine
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