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Work Background
FarplasProcess Development Engineer (Moldflow Expert)
May. 2024Kocaeli, Türkiye
Arçelik GlobalLead Engineer - Plastic Mold & Process
Oct. 2023 - Mar. 2024Ankara, Turkey
FreelanceSr. Plastics Engineer (Freelance)
Dec. 2021 - Oct. 2023TurkeyFreelance Plastics Engineering Consultant Plastic Product and Tool Development Engineering, Concept and Co-Design,
Research and Development, MoldFlow CAE Engineering ▪ Tool/mold design development, tool tracking, tool acceptance/approval.
▪ Preparing mold cost analysis, mold requirement list and ROI feasibility for plastic components.
▪ Injection process and part quality development via MoldFlow.
▪ Researches and reporting on polymer materials and their behaviors.
Assan HanilPlastic Tool Development Specialist
Oct. 2019 - Dec. 2021Kocaeli, TurkeyPlastic Tool Development and MoldFlow CAE Lead Engineer MoldFlow CAE Lead Engineering, Plastic Product and Tool Development Engineering, Experimental and Concept Design, Co-Design, Tool Acceptance Management, Tool Try-Out Management, Research and Development Projects (Collaborating OEM’s Hyundai - Togg - Ford - Mercedes etc.) ▪ Working under R&D center for management of tools and plastic products design, development, benchmarks, try-out applications and documentation.
▪ Tool and process development & acceptance activities via cooperating with especially with abroad tool suppliers and customers and follow up with MS Project.
▪ Tools & process checking and development in abroad. (South Korea)
▪ Instruct the molding conditions via MoldFlow to injection production team leaders.
▪ Participation and support quality and purchasing team for DFM, BOM, Mold Offer List, 6sigma, PPAP, DFMEA, PFMEA, A3 Format and 8D problem solving especially for the plastic part defects. (Injection Molding Troubleshooting)
▪ Running MoldFlow analysis for product & injection process development via CAE tools&Taguchi Methods.
▪ Working with the production team and R&D team to follow up all molds in line with targets, KPIs and milestones set by project team for series production.
▪ Running and evaluating MoldFlow analysis for product, tool performance and injection condition development via Autodesk MoldFlow CAE & Taguchi Methods as a Lead Engineer.
▪ Setting up MoldFlow mesh models, process requirements and polymer material selection for Fill, Pack, Warp and Cool Analysis.
▪ Attending mold purchasing meetings and preparing technical requirements for tool purchasing.
▪ Improvements automotive plastic part design via Co-Design with customer and suppliers according to OEM’s standard requirements.
▪ Preparing 3D concept designs related to molds, mold equipments and plastic parts for feasibility and cost reduction studies via Siemens NX and CATIA V5.
Mplast Ppr Pipes & FittingsPlastics Engineer
Dec. 2017 - Sep. 2018BulgariaFreelance Plastics Engineering, Consulting and Courses (Part Time - Abroad)
Working with european working permission and job contract. Injection Molding, Process Development, Reserch and Development, Tool Development, MoldFlow, Mold Design, Tool Manufacturing, Polymer Processing ▪ Determining the type of injection machine investments and communication with suppliers.
▪ Research and development activities about finding new equipments and methods for improving current injection, extrusion and tooling operations status.
▪ Evaluating for current injection processing conditions via MoldFlow Communicator.
▪ Preparing CAM milling and programming operations.
▪ Preparing CNC-3 axis vertical milling operation directives.
▪ Learning and practicing on CNC control unit that Mitsubishi M70.
▪ Learning and practicing on CNC 3-axis vertical milling center.
▪ Learning and practicing on cutting tools parameters for milling operations.
▪ Communication and co-operating with tool suppliers, and customers.
▪ Reporting useful informations with technical manager.
▪ Participation in fairs determined by the company for improving current status and finding new useful human and equipment resources.
▪ Reporting useful informations about extrusion, injection and tooling processes to technical manager.
▪ Preparing necessary documents to improving the internal standards.
▪ Learning and practising on some computer programmes for design improvement and milling operations;
- Fusion360 CAD-CAM,
- Esprit CAM for 3-Axis vertical operations,
- Swansoft CNC 3-Axis milling for M70 control unit,
- CNC simulator PRO for manual programming the necessary G&M codes,
İstanbul Teknik ÜniversitesiMaster Student
Sep. 2017 - Sep. 2018Istanbul, TurkeyPolymer Science & Technology - Fundamental of Polymer Chemistry
- Polymer Processing
- Polymer Characterization
- Advanced Mathematics
- Polymer Blends and Composites
- Mechanical Properties of Polymers
- Polymer Gels and Networks
Karel Kalıp Sanayi A.Ş.Process Development Engineer
Jan. 2016 - Dec. 2017Istanbul, TurkeyMoldFlow Analysis, Tool and Process Development, Design, DFM, Experimental and Co-Design, Research and Development ▪ Tool and process development activities via cooperating with abroad suppliers and customers.
▪ Running MoldFlow analysis for injection process development via CAE tools&Taguchi Methods.
▪ Setting up MoldFlow mesh models and process requirements for Fill, Pack, Warp, Cool analysis.
▪ Preparing runner and cooling system design via MoldFlow and Siemens NX.
▪ Preparing hot runner requirements for mold design and purchasing.
▪ Preparing MoldFlow analysis results to OEM customers.
▪ Attending meetings for technical support to mold and polymer processing trials.
▪ Improvements automotive plastic part design via Co-Design according to OEM standard requirements.
▪ Mold and runner 3D design activities.
▪ 3D Modelling standard mold equipments via Siemens NX CAD for parametric library.
▪ Tool and process development activities via cooperating with tool and hot runner suppliers.
▪ Preparing R&D project feasibility, experimental designs and documentation for application TUBITAK TEYDEP.
▪ Contributing to TUBITAK TEYDEP projects manage, research, pre-design and material selection supports.
▪ Researching and following relevant technologies about current business activities.
▪ Researching polymer and polymer based composites, tooling, advanced molding techniques, polymer processing etc.
Karel Kalıp Sanayi A.Ş.Mold Design Engineer
Jan. 2015 - Jan. 2016Istanbul, TurkeyPlastic Injection Mold and Equipments Design, MoldFlow Analysis, Research and Development ▪ Preparing plastic injection molds design via Siemens NX CAD and parametric CAD library.
▪ Preparing plastic part design change requests according to part, process and mold quality.
▪ Modelling standard parametric mold equipment CAD models library via Siemens NX.
▪ Setting up MoldFlow Analysis and process optimization activities via Taguchi Methods.
▪ Improvements automotive plastic part designs according to moldability, part quality and customer requests.
▪ Preparing and revising internal standard directives and forms for mold designers.
▪ Preparing design change proposals to OEM’s customers according to pre-mold design. ▪ Technical support to purchasing department for material and equipment selection.
▪ Supporting other departments of Karel Kalıp about injection process, polymer materials, mold design and plastic products.
Karel Kalıp Sanayi A.Ş.Junior Design Engineer
Sep. 2014 - Jan. 2015Istanbul, TurkeyPart - Time (2D Drawings for Manufacturing - 3D Mechanical part design activities.) ▪ 3D CAD modelling mold parts for KAREL KALIP standard CAD model library via Siemens NX.
▪ Preparing standard documentation via office products.
▪ 2D Drawings for manufacturing via Siemens NX.
▪ Preparing presentations for MoldFlow Results.
▪ Researching mold and polymer materials and their behaviours.
KALDE KLIMA PAZARLAMA VE TAAH.A.S.Manufacturing Engineering Intern
Jun. 2014 - Aug. 2014Istanbul, TurkeyTests - Injection Molding - Solidworks CAD Modelling. ▪ Follow up injection and extrusion production.
▪ Performing necessary plastic products mechanical tests according to ISO standards.
▪ 3D-2D design implemantations of plastic and metal alloy parts (fittings) via Solidworks .
▪ Operating injection machines and preparing injection production reports.
Marmara ÜniversitesiLaboratory Assistant
Oct. 2013 - May. 2014Istanbul, TurkeyPart - Time
(Polymer Characterization Standard Tests and Documentation) ▪ Preparing standard test specimens via extrusion and injection molding process methods.
▪ Performing necessary polymer mechanical and thermal tests.
▪ Polymer characterisations and documentation.
Makro Mekatronik Sis. İnş. Elk.San. ve Tic. LTD.xn--ti-eta21oResearch Intern
Mar. 2012 - Apr. 2012Araştırma Stajı (Arnavutköy/İSTANBUL)
Şahnaz Yıldız Design&Wedding OrganizationFreelance Consultant
Mar. 2011 - Jun. 2013Serbest Danışmanlık - Bağdat Caddesi (Kadıköy/İSTANBUL)
Muratti Elektrik Sanayi Dağıtım ve Pazarlama LTD. ŞTİCompany Owner
Mar. 2010 - Aug. 2013Şirket Ortaklığı - (Karaköy/İSTANBUL)
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