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Work Background
Arc'teryx EquipmentProduct Integrity Specialist
Nov. 2023North Vancouver, British Columbia, Canada• Developing and updating the brands quality standards for finished goods based on the most recent standards and requirements.
• Develop Test Plans and Protocols / Manuals to provide clear guidelines in terms of both process and product to maintain product integrity and process stability.
• Educate / Train relevant stakeholders on Continuous Improvement initiatives and monitor for check and adjust tasks.
• Approving the new protocols developed by the Quality and product development teams.
• Creating work instructions to distribute to factories for special construction projects.Evaluating technical packages including model sketches and construction during development phase for accuracy and provide feedback to Design and Product Development teams.
• Establishing new processes, workflows, and standards for quality management of finished goods.
• Establishing quality standards for construction and manufacturing methods for all finished goods factories in partnership with Quality, Advanced R&D, Design, Product Development, CMS, Pattern/Fit, and Production teams.
• Attending Design initiations and other relevant quality meetings to provide technical expertise on new models and new construction.
• Performing seasonal technical quality review (TQR).
• Logging risk assessments in Centric and monitor high risk models up to pre-production stage.
• Preparing seasonal documents in Centric for Quality Team hand over.
• Supporting technical specialist teams in Asia with transition models at counter sample and pre-production stage.
• Assessing prevention action plans, such as pilot runs and top of production (TOP) for high-risk models in preparation for bulk production runs
• Ensuring the quality data in the Product Line Management System Centric, and quality management dashboards and systems stays current and accurate with the most recent results.
• Supporting the Product Integrity Quality team in other quality tasks as needed
PromagEnviro.comLogistics & System Fabrication Specialist
Aug. 2023 - Nov. 2023Langley, British Columbia, Canada• Logistics Management: - Manage shipping and receiving operations, ensuring timely and efficient delivery of equipment and materials. - Vendor management, including sourcing, negotiating contracts, and maintaining relationships. - Monitor vendor performance to ensure quality, on-time delivery, and cost-effectiveness. • System Fabrication: - Responsible for fabricating modular dosing systems. - Involved in the fabrication of large construction site treatment systems. - Perform product testing (Pressure Test / Conductivity Test etc.) • Cost Saving Initiatives and Process Improvement: - Identify cost-saving opportunities and implement strategies to optimize procurement and logistics processes. - Implement process improvements to streamline operations, reduce waste, and enhance efficiency. - Continuously analyze and evaluate processes to identify areas for improvement. - Implement Lean principles and Six Sigma methodologies to enhance productivity and quality.
MAS Solutions Center Vancouver IncOffshore Consultant - Apparel Product Solutions for Silueta - Technologies by MAS
Apr. 2023 - Oct. 2023Vancouver, British Columbia, Canada- Facilitate collaboration and communication between cross-functional teams at Lululemon, including RM Sourcing, PD, Advanced Concept, Design, and Quality, to drive the creation of new products and RM sourcing strategies. - Provide expert consultation on Product Development, RM Sourcing, Technology Development, and Business Development, offering valuable insights and recommendations to support high-level business initiatives. - Deliver compelling product solutions and capability presentations to the Lululemon brand, showcasing innovative ideas and technologies to enhance product offerings. - Support the integration of new products between the brand and vendors, streamlining sample iterations and reducing product lifecycle lead times for improved efficiency.
MAS HoldingsManager - Production & Technical (Silueta - Technologies by MAS)
Apr. 2021 - Apr. 2023- Leadership and Team Management: Successfully led and supervised teams across multiple geographies, including Sri Lanka and Indonesia, through coaching, mentoring, training, and talent management. Also responsible for driving projects within these teams. - Process Champion: Acted as a process champion for key manufacturing processes, including New Product Integration, Quick Change Over, and Problem Solving initiatives, implementing methodologies such as FMEAs, 8 Step, and 5 Why. - Continuous Improvement and Business Strategy: Led various continuous improvement projects and high-level business strategy projects, such as introducing new manufacturing models, improving efficiency, reducing costs, and implementing process improvements and SOPs. - Technology Development and Collaborative Projects: Took the lead in key technology development and collaborative projects, including design-guided flocking projects and the development of glue spray machines. - Material Product Development and Sourcing: Led projects related to material product development and sourcing, ensuring the availability of high-quality materials for manufacturing processes. - Technical Feasibility Studies: Conducted technical feasibility studies for new manufacturing plant expansions, managing projects with significant standard hours. - Executive Trainer/Consultant: Served as an executive trainer and consultant for technology and process for Silueta (PVT) Ltd., providing expertise and guidance. - Supplier and Vendor Engagement: Actively engaged with suppliers for new material and machinery sourcing, including capability evaluations, price negotiations, business plans, and performance monitoring. - Auditing and Compliance: Conducted audits to ensure compliance with standards and processes, developing corrective and preventive actions as needed. - Waste Elimination and Productivity Improvement: Challenged and eliminated wastes to improve productivity within manufacturing processes.
MAS HoldingsAssistant Manager - Product Development (Silueta - Technologies by MAS)
Apr. 2018 - Apr. 2021Colombo, Western, Sri Lanka- Led and supervised a team of engineers, technical executives, and technicians in the development of sportswear products. - Successfully developed and commercialized several innovative technologies, including silicone extrusion, mesh flocking, fabric face and reverse placement printing, and stretchable reflective technology. - Presented product and technological capabilities to major customers such as Lululemon, Superdry, Patagonia, and Nike. - Established and expanded a new sample room, overseeing operations and ensuring the production of 20 concepts per week. - Performed core product development tasks, including finalizing raw material suppliers, approving samples and fittings, finalizing tolerances, approving costings and BOMs, and approving Tech Packs, SOPs, STWs, and testing methods.
MAS HoldingsSenior Product Development Engineer (Silueta - Technologies by MAS)
Apr. 2017 - Apr. 2018Sri Lanka- Demonstrated expertise in core product development and technical development, encompassing key tasks such as concept creation, sampling and prototyping, fitting and specification finalizing, BOM and Tech Pack creation, costings, and raw material selection and sourcing. - Spearheaded the development of fabric surface and modulus modification solutions for sportswear garments and components, elevating attributes such as gripping, comfort, textures, fit, aesthetics, safety, and bonding. Notable collaborations include acclaimed brands like Lululemon, NIKE, Gymshark, 2XU, and ARENA. - Orchestrated a groundbreaking collaborative project involving the formulation and commercialization of a stretchable UV reactive silicone, partnering with industry leaders such as Lululemon, Solar Chromic, Linea Intimo, DOW Corning, and Silueta. This endeavor resulted in the revolutionary IVIVVA by Lululemon UV Color Reactive Technology. - Contributed to the development of the award-winning ODLO Active Spine Posture Correction Top, recognized with a gold medal at ISPO Munich in 2018. Collaborative efforts involved esteemed entities like ODLO, Linea Intimo, and Silueta. - Demonstrated proficiency in developing comprehensive technical product specifications and creating meticulous style files. - Excelled in product costings and BOM management, driving the development of innovative costing models and methods. - Played a pivotal role in finalizing product manufacturing methods and exploring cutting-edge techniques, including a notable visit to ISS Long Beach, CA, USA in 2018. - Distinguished expertise in crafting hybrid/multi-technical products utilizing advanced techniques such as silicone, flock, molding, sewing, and bonding. Noteworthy examples include the NIKE Fly Wire Bra and VS Sheer Texture & Air Brush.
MAS HoldingsSenior Technical Executive (Silueta - Technologies by MAS)
Apr. 2016 - Apr. 2017Biyagama• Headed New Product Integration process (NPI) & upgraded the NPI 1.0 to NPI 2.0 version (Process upgrade) - Introduction of Product Validation risk calculating sheet - Launched NPI 2.0 process manual • Provided risk assessment reports & new product validation reports to management • Headed the key product launches - Patented Victoria’s Secret Sexy Illusion (9.8M) - Sloggi Cotton Range (6.5M) • Driven Lean manufacturing projects - Continuous Improvements (KAIZAN) - Quick changeover - 5 Why analysis & 8 step problem solving - Autonomous Maintenance - Failure mode & effects analysis • Lead key production technical projects - Flock dust reduction project – 30% flock wastage reduction - Productivity improvement for CK/True & Core – 26% SMV saving - De-skilling of Lululemon headband – FTT 91% to 98%, Efficiency 65% to 96%
MAS HoldingsExecutive - Technical (Silueta - Technologies by MAS)
Jul. 2013 - Apr. 2016• Technical Operations and Management: - Monitored technical-related downtimes and implemented necessary corrective actions. - Maintained inventories of all technical equipment and conducted calibrations as needed. - Conducted technical process audits to ensure quality and efficiency. • Technical Project Leadership: - Led technical trials and analysis, collaborating closely with technicians. - Played a key role in technical projects, including efficiency improvement and OEE (Overall Equipment Efficiency) enhancement in Sportswear and Intimates wear. - Successfully achieved a 12% reduction in raw material costs through fabric savings in the 2XU Compression range. • Innovation and Automation: - Implemented autonomation techniques such as conveyor flocking and heated roller press to optimize production processes. - Utilized digitization tools, including IoT devices for dryers and QR scanning for silicone recipes, to enhance operational efficiency. • Product Development and Preparation: - Simultaneously conducted product engineering alongside the new product integration process. - Provided technical preparation for upcoming styles to ensure smooth production. By implementing these strategies, I have consistently contributed to improving efficiency, reducing costs, and ensuring the smooth execution of technical operations.
MAS HoldingsTrainee Mechanical Engineer (Silueta - Technologies by MAS)
Dec. 2012 - Apr. 2013• Trainee Mechanical Engineer: - Actively involved in AM (Additive Manufacturing) and PM (Preventive Maintenance) activities at the CNC workshop. - Demonstrated technical expertise and problem-solving skills in troubleshooting and repairing CNC machines. - Assisted senior engineers in executing maintenance plans and ensuring optimal machine performance. - Designed and launched a comprehensive manual for CNC trainee operators. - Created clear and concise instructions on machine operation, safety protocols, and troubleshooting procedures. - Provided hands-on training to operators, ensuring their proficiency in operating CNC machines. By actively participating in AM and PM activities and successfully designing and launching the CNC trainee operator manual, I have demonstrated my commitment to continuous learning, technical proficiency, and effective knowledge transfer.
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