SPD Electrical Engineers (Pty) LtdMulti-Battery System Renewable Energy Systems
Jan. 2010 - Dec. 2015ChloorkopAt Megatron I developed a unique battery management system for Diesel Generators and renewable energy sites. It allows the optimal operation of batteries in these applications, by ensuring that the battery is never subjected to micro-cycling, that the battery is charged exactly in accordance with the charge profile requirements of the battery manufacturer, circulating currents are eliminated, and finally allowing the battery to cool down after a charge cycle.
This is achieved by taking the single large battery bank, which for example would be made up of two strings of cells in parallel, and separating it into two separate strings of cells. Each of these strings is charged and discharged separately. For example, one string would be charged from the primary power source, while the other is used to supply the load. The result is that the string on charge is never subjected to micro-cycling, because it is no longer connected in parallel with the load while charging. By separating the two strings, circulating currents between the batteries are eliminated as well. The system can be applied to any number of strings. Another benefit of this, is that the warranty period of the cells can be extended, because each string is only cycled every secondary (in the case of a two battery system). For example, in a system where the original bank of batteries is separated into four individual strings, the ratio is four, meaning that every string is only cycled every fourth day, resulting in a fourfold increase in the warranty period.
This concept was verified by First National Batteries, a local battery manufacturer at their East London test laboratories. The cells tested operated for more than 2000 cycles, and while the battery retained 85% of its working capacity over this period. A patent was filed.